Matric (Grade 12) - Maths and Science required pass at higher grade
Certificate in Technical discipline or Production-related fields (NQF 5)
Diploma in Technical discipline or Production-related fields (NQF 6) - Required
Trade Test (NQF 5) - Advantageous
Certificate in First Line Management (FLMP) (NQF 5) - Advantageous
5 years experience in Production / Maintenance operations in a Manufacturing environment of which 2 years should be at Supervisory level
Up to 3 years experience in working Shifts - Advantageous
Computer Literacy (MS Office Suite; SAP; ERP and other job-specific software systems).
In-depth knowledge of Plant production and maintenance practices, procedures and processes.
Sound understanding of compliance with applicable legislation, safety and other related manufacturing regulations.
Communication skills (both verbal and written)
Responsibilities:
Achieve production targets through the optimum use and application of resources and skills
Ensures production operational effectiveness, efficiency and quality to achieve targets in accordance with timeframes / schedules
Ensures open communication channels with relevant Departments to ensure highest standards of product quality is manufactured
Completes, processes and updates all Production records and related documentation
Maintenance Operations and Control
Ensures effective and preventative maintenance are performed on all plant / infrastructure / equipment as required, to limit potential failure and optimise production processes
Coordinates first line maintenance to restrict or prevent plant / equipment downtime
Raises job cards for all maintenance work required, ensure work permits are included (work permits for hot work, vessel entry and elevated work to be escalated to Manager for approval)
Approves all job cards after maintenance work is completed successfully
Ensures that equipment and work areas are safe, maintained by Operators, and that housekeeping principles are adhered to at all times
Compliance
Operates within controls and procedures in order to ensure the integrity of the company
Identifies and reports risks or areas of concern to management within own department and area of responsibility
Ensures compliance with all relevant regulations and procedures to prevent fruitless, wasteful and irregular expenditure
Strictly adheres to, complies with and assumes responsibility for enforcing Health, Safety and Environmental legislation, regulation toward minimizing risk, exposure, incidents or damage to the organisation and environment in any form or manner
Customer Service
Maintains effective working relationships with customers (both internal and external) towards rendering highest quality of services
Represents the company in meetings with relevant stakeholders
Identifies and solves problems creatively whilst demonstrating a high level of integrity in line with the company's core values
Staff Supervision
Ensures that all employees have signed performance agreements
Monitors and measures performance quarterly by conducting employee appraisals
In collaboration with HR, identify staff performance objectives, potential areas of development and action plans where necessary
Ensures ongoing training and development of employees
Addresses employee relations matters fairly and promptly
Cost and Financial Control
Contributes to the budget preparation process
Promotes and communicates the effective, efficient, economical and transparent use of financial and other resources
Monitors and controls expenditure against budget and ensures spending occurs within budgetary limits and company financial guidelines, report deviations to direct Manager
Explores opportunities to control and reduce costs
To control plant operations and resources (including Production and Maintenance) to deliver production targets and the optimal standards of final product quality in a safe and efficient manner.
The Shift Supervisor is responsible to lead the team at all times and take the necessary decisions promptly.
Inspection and sign off on all safety equipment
Blood lead counselling for employees with high blood lead levels
Ensuring that all employees have the correct permits when doing specialized eg: working at heights and confined spaces
Ensure that all employees have proper sign off for the tasks that are undertaken.
Ensures that his team wears the correct PPE and uses it correctly in order to minimize exposure to lead acid dust.
Be aware of all equipment safety issues and is constantly aware of high speed machinery which may pose a risk in order to ensure the safety of his team and colleagues, bypass safety systems where necessary for operational reasons.