Qaqc Inspector Johannesburg

Objective: Responsible for line-inspection Quality Assurance & Control across fabricated projects within the fabrication network along with associated duties.

Duties & Responsibilities

1. Managing Quality Assurance & Control according to ISO within the projects as required.
2. Stimulating quality awareness & implications with all Employees across the spectrum.
3. Performing QC inspections prior to welding: layout, fit-up, sub-assembly & final-assembly inspections.
4. Performing QC inspections during welding: pre-heat, weld quality compliance, interval distortion checks & NDT witnessing on back gouging of critical welds.
5. Performing QC inspections after welding: dimensional checks on critical components, inspection of welds prior to NDT, NDT arrangements & NDT requests.
6. Performing QC inspections final after: primer painting, final inspection before final painting, witnessing weighing of products, pre-shipment, completing checklists (final product punch-list & supervisor / QC check sheet).
7. Performing QC inspections related to line-bore: line-up inspection according to drawing, photo evidence available for critical dimensions, workmanship checks (weld quality), assisting with queries, compiling checklist (record actual dimensions measured).
8. Performing QC inspections for miscellaneous acceptance review: x-ray inspection, bushes & small parts, NDT & visual casting witness, machine components, qualifying / certifying of welders (issuing with ID tags), supplier parts.
9. Raising new NDT requests as well as reviewing and compiling NDT reports on Galactus live system.
10. Acquiring evidence & data for quality control and data books / MDR.
11. Progressively compiling photographic, pre-heat, customer, & line boring reports (MDR or stand-alone).
12. Logging CIP, CAR and NCR issues as & when necessary, ITP / QCP / SOW hold-point monitoring & managing sign-off of ITP / QCP / SOW process steps.
13. Managing 3rd party & client inspections, assisting with logistics if necessary, occasional breakdown support.
14. Performing in-house MT & PT inspections, recording of UT failures on live system.
15. Identifying shortcomings in manufacture; reporting anomalies & recommending changes in systems.

Desired Experience & Qualification

1. Education & Training: National Senior Certificate; Qualified Trade; minimum Level 1 Welding & Fabrication Inspector Certificate.
2. Knowledge & Experience: Minimum Experience Indicator: 5 years welding & fabrication experience in a similar position.
3. Interpretation of design intent (drawings, blueprints, engineering documents) & ensuring requirements of relevant codes, standards & specifications are met; Advanced knowledge of welding procedures and processes (FCAW / SAW / CO2 on Q&T plates).
4. Proficient computer & math skills, particularly MS; Be tech-savvy (use tablets, smartphones, communication, etc. with ease).

Skills & Abilities

1. Production, deadline and efficiency driven.
2. Stress tolerance & strong leadership.
3. Initiative & thinking for oneself.
4. Self-managed, self-directed & highly motivated.
5. Physically fit (e.g., using both hands, climbing, walking around).
6. Able to work collaboratively in a team setting.