Country: South Africa Province: Gauteng Town/City: Midrand
Job Description
Responsible for day-to-day management of the food manufacturing process, ensuring achievement of a daily plan, in compliance with business KPI's, health and safety objectives.
Responsible for supporting the Production Group Leader in achieving production targets and efficiencies.
Assisting the Production Group Leader with the day-to-day management (including people management) and reporting for the areas under their responsibility.
Minimum Requirements
Matric or recognised equivalent qualification
Computer Literacy
Numeracy and Literacy Proficient
Mechanical engineering N3 – N6 advantageous
Counterbalance Forklift License
2-3 years' Experience in a food manufacturing environment in progressively responsible roles and in a supervisory role
Experience as a key operator
Must understand LEAN principles
Knowledge of ERP System preferably SAP would be advantageous but extensive training will be given to the company
Must be able to efficiently operate a PC, and have basic MS Office (Word, Excel, PowerPoint, Outlook) skills
Duties and Responsibilities
Safety, Food Safety And People Management
Ensure full compliance to all national OHS Act requirements and Nando's Feitoria Occupational Health and Safety & Food Safety regulations and policies
Responsible and accountable for maintenance of the '5 s' in your department
Action all Internal and External Safety Audit action plans relating to your section
Manage direct reports according to the basic employment regulations, company policies and prescribed demonstrated HR and operations best practices
Attend daily production meetings providing input where required necessary
Coordinate the activities of the team, ensuring that labour is utilised effectively and that objectives are communicated to aid in team and individual motivation
Assess needs regarding the training and development plan, ensuring goals and objectives are communicated and reviewed to motivate, develop and retain staff
Complete and sign off time sheets for the team and provide records to the production manager
Assist or relieve operators, production operators and forklift driver as and when necessary
Ad-hoc duties from time to time at the request of the Factory Manager or the Production Group Leader
Productivity Improvement And Implementation
Ensure achievement of target World Class OEE levels by the identification and elimination and documentation of '8 waste / loss buckets' areas of Lean Manufacturing
Review daily production reports / data for GPM and OEE Reporting before submission to the Production Group Leader
Verify all information to be correct on a shift report and ensure that data inputs and raw material actuals balance to ERP SAP and shopware records
Effectively manage inventory levels in liaison with the Warehouse department
Optimize labour complement and utilization to give best quality of product at minimum cost and line savings based on up-to-date plant diagnostics
Ensure effective utilization of all lean manufacturing tools, e.g. mistake proofing, SMED, pull systems, Root Cause Problem Solving, optimized changeover principles
Assist with continuous improvement projects till successful completion
Prepare recipes, labels, spices and vegetables for hand over to Pre-weigher
Collect required ingredients from raw material section using a forklift
Supervise the daily scale check and ensure scale is in a good condition
Check that the cooking area pots have the required recipe on the screen
Inform cookers when a batch is ready to be taken to the cooking area
Monitor that the sequence of cooking procedures is followed correctly
Supervise the cooking process; ensuring recipe, temperature and ingredients are correct
Sign off each batch of ingredients released
Capture stock movement in the system in accordance with standard procedure
Keep accurate record of all batches released and used for each shift
Perform handover process to the next shift
Quality Control, Inspections, PCD'S And QM System
Ensure all products are manufactured to Nando's Quality process and procedure and product specifications as per production plan requirements.
In partnership with materials procurement and quality, ensure inputs to the manufacturing processes consistently meet requirements, including mutually agreed specifications and all the specified BOM specifications
Ensure all line operators are completing PCDs and related documentation correctly and timeously
Maintain SOPs and process control sheets in compliance with QMS
Participate in resolving customer complaints with QA to improve the production process
Reports And Internal Relations
Ensure daily reports are submitted on time
Report scrap levels daily and submit the information to the production group leader for further review
Ensure stock take is conducted when required
Provide service excellence and promote teamwork, personal responsibility, and ownership
Attend production meetings to assist production Group Leaders in the planning of the day-to-day schedule
Inventory
Ensure Shop Floor Control and transfer of RM & FG are completed daily
Internal Audits And Managing Findings
Assist the Production Group Leader in ensuring internal audits are conducted for BRC / GMP / 5S audits
Drive the established KPIS in your team to monitor BRC / GMP / 5S status, quality incidents or failures