Blow Moulding Machine Setter

Job Description:

The role is responsible for operating, setting, and maintaining single and two-stage injection stretch blow moulding machines, specifically Nissei, ASB, and Sidel. This includes ensuring optimal machine settings, performing fault analysis, and contributing to high-quality product output in alignment with production goals.

Reporting Structure

• Reports to: Maintenance Manager & Production Manager
• Direct Reports: None

Key Responsibilities

1. Technical Setup and Maintenance
   • Set up and operate Nissei, ASB, and Sidel injection stretch blow moulding machines for single and two-stage processes.
   • Adjust machine settings for optimal cycle time, efficiency, and quality.
   • Troubleshoot mechanical, hydraulic, and pneumatic issues and perform fault analysis.
   • Conduct maintenance of moulds, material feeders, and dryers.
   • Monitor product quality and perform adjustments to meet specified criteria.
   • Maintain a sound understanding of technical drawings, mould installation, and equipment performance.
2. Fault Analysis and Problem Solving
   • Perform fault analysis for product quality issues, machine malfunctions, and mould-related problems.
   • Work closely with the maintenance team to resolve technical issues on the production floor.
   • Liaise with external suppliers as needed for additional support.
3. Production Optimization
   • Continually optimize machine settings to improve production cycle times and reduce waste.
   • Ensure process integrity and record new settings for future reference.
   • Assist in developing and implementing maintenance checklists and schedules to ensure machines run efficiently.
4. Inventory and Spare Parts Management
   • Monitor and manage stock levels for spare parts related to Nissei, ASB, and Sidel machines.
   • Work with the Maintenance Manager to order parts and evaluate the need for keeping spares in stock.
   • Ensure spare parts are available for planned maintenance and unexpected breakdowns.
5. Quality and Compliance
   • Apply Good Manufacturing Practices (GMP) and ensure compliance with the company's quality standards.
   • Adhere to Food Safety System Certification (FSSC) principles and report any hazards to the appropriate managers.
   • Conduct regular quality checks to ensure products meet required specifications.
6. Health & Safety
   • Ensure compliance with health and safety regulations, especially within the area of responsibility.
   • Maintain housekeeping standards around machines and work areas.
   • Report any accidents, incidents, or safety hazards to management.
7. Project Involvement and Continuous Improvement
   • Assist in the development and execution of projects aimed at enhancing the performance of the blow moulding machines.
   • Propose improvements to production processes to increase efficiency and quality.
   • Stay updated on new technologies, particularly innovations related to Nissei, ASB, and Sidel equipment.

Job Requirements

• Education: Minimum N2 in Tool, Jig, & Die trade theory; Red Seal certification preferred.
• Experience: 5+ years of experience in setting and operating single and two-stage injection stretch blow moulding machines, particularly Nissei, ASB, and Sidel.
• Skills:
  • Proficiency in troubleshooting mechanical, pneumatic, and hydraulic systems.
  • Strong fault-finding skills and technical problem-solving abilities.
  • Knowledge of injection moulding and blow moulding processes.
  • Familiarity with quality control principles and equipment maintenance.

Competencies

• Technical Knowledge: Deep understanding of Nissei, ASB, and Sidel blow moulding equipment.
• Skills: Machine setting, fault finding, and equipment maintenance.
• Interpersonal Skills: Strong communication, decision-making, and ability to work under pressure.

Special Requirements

• A passion for sustainable packaging solutions and environmental considerations.

Send CV to LaurielleJobs@wcp.co.za