Instrument Technician Trainee (SMP)

PURPOSE OF WORK: To perform refinery and associated facilities Process and equipment instrumentation maintenance. This includes installation, repair, PM, testing, calibration, loop checks, function checks, fault diagnostics, in addition to supporting callouts, emergencies, shutdowns and/or projects as required.

REGULAR ASSIGNED DUTIES:

1. Safety & Quality: Comply with Samref related SHE, OIMS and T1BP policies and procedure and safety critical rules. Effectively use Samref SHE tools JSA, JSD, CARE, safety leadership meetings, learnings from SAI and Near Miss reporting. Promote and encourage commitment toward safety practices compliance among colleagues.
2. Perform Instrument work in accordance with industry and site practice, equipment strategies and/or TQMs work instruction in a quality manner that meets their intent in improving equipment availability, mitigate risks scenarios and enable continuous safe and reliable refinery operations.
3. Perform and properly record PMs and proof testing in accordance to OIMS and equipment strategy requirement (e.g., range, setting, as found, as left, etc.).
4. Ensure that the proper and correct job tools, equipment, safety gear and required materials are available based on the job requirements.
5. Maintain good work site housekeeping prior to leaving the site and ensure workshop is tidy and clean.
6. Properly label defective and or removed equipment/parts from system (e.g., location removed from, date removed, why removed, what to do with it (e.g., discard, PM, repair, send for vendor R&R, etc.)

Jobs Execution:

1. Carry out instruments PMs and SCD instruments proof testing (transmitters, SOVs, XV valves, etc.).
2. With sr tech assistance for complex activities, carry out annual fired heaters, muffle furnace, incinerators and boilers instruments/burner management system PM and proof testing.
3. Carry out regular pumps auto star/trip interlock PM and proof testing.
4. Carry out quarterly CRUDE, CHD & BS HIPPS PM and proof testing.
5. With sr tech assistance for complex activities, carry out critical turbomachinery PM and online hydraulic trip SOVs proof testing and repairs and reset of turbomachinery Protech 203&TPS independent overspeed trip system and/or dry gas seal adjustment.
6. With sr tech assistance for complex activities, carry out PM, repairs, diagnostics and configuration back/restore of turbomachinery Bently Nevada 3500 vibration system and pumps vibration accelerometers/systems.
7. Carry out repairs and PM and calibration of all types of level instruments and gauges in the refinery (e.g., steam drum hydrastep level gauge, DPs levels, ultrasonic, Emerson guided and noon guided wave radar levels, nuclear levels, etc.).
8. Carry out PM/calibration, testing and repairs of all types of process flow instruments in the refinery (e.g., Rotameters, DPs, ultrasonic, vortex, Coriolis, etc.).
9. Carry out PM/calibration, testing, repairs of various types of custody transfer flowmeters in the refinery and oil port (i.e., Turbine and positive displacement flowmeters, Coriolis flow, Ultrasonic, etc.) and support third party health checks and/or certification field activities.
10. With sr tech assistance for complex activities, carry out repairs and PM of custody transfer OMNI flow computers (e.g., diagnostics, backup, restore, configuration, etc.).
11. With sr tech assistance for complex activities, carry out PM/calibration, testing, repairs of SAAB and Enraf custody transfer level gauging systems and support third party health checks and/or certification field activities.
12. Carry out repairs and PM of all type of temperature elements in the refinery (e.g., RTDs, Thermocouples, etc.).
13. Carry out repairs, PM and calibration of all types of Emerson instruments in the refinery (e.g., Flow, level, temperature, pressure), electronic, smart, and/or Foxboro pneumatic types.
14. Timely respond to all emergency calls during off shift hours to perform instrumentation maintenance work and report and record the worked hours and job executed in the log.
15. Accept and timely respond to MCL approved priority one schedule break-in activities.
16. Accept and respond to be in shift coverage during emergencies and/or shutdowns.

MOCs, TSRs and/or Major Expense Items Execution and commissioning support:

1. Support MOC, MEIs and/or TSRs execution and commissioning.
2. Carry out other project work as and when required based on management direction.
3. As required, participate and provide input to refinery projects and communicate maintenance inputs toward new designs site experience, maintainability, consistency, spares interchangeability, etc.
4. Support project factory and site testing, execution, loop checks and functional testing, commissioning and startup.
5. Ensure all projects as-built documents required for maintenance are handed over to the concerned.

Job Reporting and Documentation:

1. Assist group leader to keep well organized and up to date as-built documentations that enable fast response to emergencies and/or equipment failures (e.g., maintenance manuals, ILDs, data sheets, schematics and/or wiring diagrams, etc.) and keep them ready for use when needed.
2. Propose updates to TQMS work instructions based on lesson learned from execution in the field.
3. Keep instrument related software, licenses, backups and laptops up to date and in secure place.
4. Redline schematic drawings, sketches, and/or reports to reflect approved changes or alterations made in instrument equipment and/or systems and submit to drafting for as-built documentation.
5. Provide job planning input to the Coordinator/GL as requested.

Training and Development:

1. Ensure to attend all the required SHE&OIMS and technical training required for GAP closure and any other training deemed necessary by maintenance management onsite, in kingdom and/or out of kingdom.
2. Assist group leader and senior technician in development and mentoring of Trainees, coop students and apprentice.

Others:

Perform any and all job related duties deemed necessary by the Maintenance Management to accomplish the safe, successful and reliable operation of the refinery.

Education:

Diploma or associate degree in Electronics or Instrumentation Technology.

Experience:

Fresh with Less than 2 years.

Additional Information:

Department: Maintenance
Location: Saudi Arabia, Yanbu