Assets Integrity & Reliability Management Systems Specialist

Assets Integrity & Reliability Management Systems Specialist

Risk-Based Inspection, Predictive Maintenance

We are seeking an experienced Assets Integrity & Reliability Management Systems Specialist to join our team at the refinery. The successful candidate will be responsible for the integrity, reliability, and availability of critical refinery assets through the development, implementation, and continuous improvement of asset integrity and reliability programs. This role involves preventive and predictive maintenance strategies, risk-based inspections (RBI), reliability-centered maintenance (RCM), and ensuring compliance with industry standards to minimize equipment failures, improve plant safety, and enhance operational efficiency.

Key Responsibilities:

1. Asset Integrity Management (AIM):
   • Develop, implement, and maintain Asset Integrity Management (AIM) programs to ensure equipment operates safely and efficiently.
   • Conduct risk-based inspections (RBI) and fitness-for-service (FFS) assessments for critical refinery equipment, including pressure vessels, piping, heat exchangers, storage tanks, and rotating machinery.
   • Ensure compliance with industry standards (API, ASME, OSHA) for both static and rotating equipment.
   • Perform failure analysis and root cause investigations (RCFA) to prevent recurring issues.
   • Oversee corrosion monitoring and mitigation programs, including material selection and chemical treatment strategies.
   • Collaborate with inspection, operations, and maintenance teams to proactively identify and address integrity threats.
2. Reliability Management Systems:
   • Implement and enhance Reliability-Centered Maintenance (RCM) and Condition-Based Monitoring (CBM) programs.
   • Develop preventive and predictive maintenance (PdM) strategies using tools such as vibration analysis, thermography, oil analysis, and ultrasonic testing.
   • Use Failure Modes and Effects Analysis (FMEA) to improve reliability and reduce downtime.
   • Optimize spare parts strategies and coordinate with procurement to ensure the availability of critical equipment.
   • Identify and recommend technological upgrades to enhance equipment reliability and reduce lifecycle costs.
3. Compliance & Continuous Improvement:
   • Ensure compliance with regulatory requirements, including OSHA, API (510, 570, 653), ASME, and ISO 55000 (Asset Management).
   • Lead refinery-wide asset integrity audits, inspections, and gap assessments.
   • Develop and track KPIs for asset integrity and reliability, such as Mean Time Between Failures (MTBF) and Overall Equipment Effectiveness (OEE).
   • Foster a culture of continuous improvement by implementing industry best practices.
   • Support digital transformation initiatives, such as predictive analytics, AI-based monitoring, and IIoT solutions for asset health monitoring.
4. Technical Support & Training:
   • Provide technical support during major turnarounds, shutdowns, and capital projects to ensure asset integrity and reliability goals are met.
   • Collaborate with multidisciplinary teams (engineering, maintenance, operations) to troubleshoot and resolve complex reliability issues.
   • Develop and deliver training programs for refinery personnel on asset integrity, risk management, and reliability best practices.

Qualifications & Skills:

1. Education & Experience:
   • Bachelor's or Master's degree in Mechanical Engineering, Materials Engineering, Reliability Engineering, or a related field.
   • 10-15 years of experience in asset integrity, reliability, or maintenance engineering within an oil refinery, petrochemical plant, or heavy industry.
   • Strong understanding of refinery processes, equipment degradation mechanisms, and integrity risk management.
2. Certifications (Preferred):
   • API 510, API 570, API 653 (Pressure Vessels, Piping, and Storage Tanks Inspections).
   • Certified Reliability Engineer (CRE) or Maintenance & Reliability Professional (CMRP).
   • ISO 55000 (Asset Management) Certification.
   • Vibration Analysis (CAT I-IV), Thermography, or NDT Certifications.
3. Technical Skills:
   • Expertise in Risk-Based Inspection (RBI), Failure Analysis (RCFA), and Fitness-for-Service (FFS) Assessments.
   • Proficiency with Predictive Maintenance (PdM) tools such as vibration monitoring, infrared thermography, and ultrasonic testing.
   • Familiarity with CMMS (SAP PM, Maximo, Meridium, or similar) for asset tracking and maintenance planning.
   • Experience with Finite Element Analysis (FEA), corrosion modeling, and structural integrity assessments.