APQ Maintenance Manager (Open)

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Reimagine What's Possible

The Maintenance Manager will report to the Operations and Maintenance Director and is responsible for providing general maintenance leadership & oversight for the Air Products Qudra regional maintenance-related activities including:

1. Safety accountability
2. Strategies (Reliability Centered Maintenance, Risk Based Inspections, Condition Monitoring, Condition Based Maintenance, etc.)
3. Budget/Planning activities
4. Mechanical Integrity
5. Contractor Selection & Service Agreements
6. Training & Development
7. Implementation of Global & Local Standards / Work Processes / Procedures / Best Practices
8. Technical Directives
9. Turnarounds
10. Spare Parts strategies
11. CMMS (SAP) Utilization & Optimization

The position will coordinate, organize, optimize, and support the execution of regional predictive, preventative, corrective and Turnaround maintenance activities with the goal of reducing maintenance related costs while improving plant safety, reliability, and availability consistent with the business needs for Air Products Qudra Operating facilities.

PRINCIPAL ACCOUNTABILITIES

SAFETY

Provide & maintain a safe work environment for self & others. Employ good housekeeping methods and demonstrate leadership with all company & industry safe work processes to prevent injuries. Ensure proper documentation is maintained for safety related activities.

Ensure the safety of all maintenance personnel by utilizing the Air Products Basic Safety Practice program, which includes Safety Work Permits, LOTO, Confined Space, etc. The position provides technical support for executing, organizing, and auditing the safety systems, to build the Air Products safety culture into the Air Products Qudra organization.

MAINTENANCE / TECHNICAL

Management and oversight of all maintenance activities within the region. Act as the Single Point of Contact (SPOC) for Maintenance technical and administrative needs & services to support all plants under incumbent responsibilities.

Implement & promote Reliability Centered Maintenance (RCM) strategies and drive Predictive and Condition Based Maintenance programs consistently across the region to reduce unplanned shutdowns and improve overall Business profitability and product quality.

Assist in the development and execution of the preventative / predictive maintenance program to ensure program is effective, optimal for each plant, and maintenance activities are properly completed and remain in compliance.

Coordinate with Plant & Line Management to develop, administer, and control of the regions Maintenance related annual budgets, including routine and major maintenance expenses. Continuously monitor costs and approve all significant expenses.

Identify cost savings opportunities with purchased materials, spare parts, and contracted services by leveraging volumes and inventory across the region.

Liaise with Reliability and Maintenance System team and support the plants Reliability program across the region to achieve operational excellence and continuously improve plant equipment availability, integrity, reliability and costs.

Promote the regional Maintenance Excellence Program to identify and monitor the key attributes which define a World Class Maintenance Organization.

Continuously monitor & evaluate plant equipment spare parts and coordinate the spares availability through reviews with the Engineering, Supply Chain and Warehouse personnel to support plant availability.

Continuously monitor & evaluate plant metrics and performance data. Interact routinely with operations and engineering teams to provide data-driven technical evaluation & determinations.

Provide technical guidance and necessary support for all maintenance related troubleshooting, test, and repair activities.

Provide leadership & oversight for plant turnaround (TAR) activities. Manage TAR safety to ensure zero incidents. Provide technical input to ensure work scope is consistent with a Condition Based Maintenance (CBM) approach.

Identify & establish regional contract service agreements. Evaluate potential contractors for safety performance, technical capabilities, qualifications, certifications, and skills / competencies of staff.

Ensure proper Root Cause Analysis methods are completed and corrective actions identified and implemented for all equipment / machinery failures.

Implement best practices, change management, and standardization of maintenance systems and work processes across the region.

Drive continuous improvement activities in all processes and activities including safety performance, maintenance costs, reliability, and cost of quality objectives.

Provide leadership & oversight to for the development and upkeep of maintenance standards, procedures, best practices, inspection reports, and contractor selection guidelines.

Ensure accurate documentation is maintained for plants maintenance & reliability activities and overall plant performance parameters.

Effective management & utilization of maintenance personnel and specialized skills across the region to maximize the efficiency, productivity and capabilities of the maintenance work force within the region.

Develop the professional & technical knowledge & skills of the maintenance organization.

Emergency response is required 7 days a week/ 24 hours a day. The Maintenance Manager must have the ability to make technically sound decisions to resolve issues through consultation with management, operations, and engineering outside normal working hours.

MINIMUM REQUIREMENTS AND QUALIFICATIONS

Engineering graduate (Bachelor of Science in Mechanical Engineering preferred) with >15 years of related maintenance experience in chemical / refinery / gas plant maintenance / inspection / engineering.

Minimum 10 years management/leadership experience with teams >20 people.

Detailed practical knowledge & experience developing and implementing recognized maintenance strategies/techniques including: Reliability Centered Maintenance (RCM), Risk Based Inspections (RBI), Condition Based Monitoring, Condition Based Maintenance (CBM).

Demonstrated history of success in Safety, Reliability, Quality, and Employee Involvement and the ability to promote / develop a comprehensive Maintenance Excellence Program.

Strong leadership, organizational, planning, interpersonal skills, and teamwork skills are essential.

Critical thinking and decision-making skills with the ability to communicate clearly and effectively.

Comprehensive multi-disciplined technical knowledge with good business insight.

Experience in major turnaround support, project management, plant operations, and maintenance activities.

Project management knowledge and experience with projects >$3Million USD.

Root Cause Analysis (RCA) knowledge/experience (certification preferred).

Certified Maintenance & Reliability Professional (CMRP) is preferred.

Knowledge of industry codes and machinery standards applicable to Oil and Gas and Refining Industries and preferably also Saudi Aramco standards and working practices.

Proven coordination experience in a multi team environment which includes engineering, maintenance, operations, and contractors.

Strong verbal and written communication skills with the ability to effectively communicate across all regional organizations.

Knowledge of computer-based applications (Microsoft Office) and a working knowledge of an Enterprise Resource Planning and Computerized Maintenance Management System (CMMS). SAP knowledge is preferred.

Ability to read schematics, single line drawings, P&IDs, and other technical documentation.

Knowledge and understanding of local environmental regulations and health and safety requirements.

Proficiency in English speaking and writing.

At Air Products, we work in an environment where we put safety first, diversity is essential, inclusion is our culture, and each person knows they belong and matter. To learn more, visit About Air Products.