Senior Process Development Engineer

This position is responsible for the design and development of new and improved manufacturing processes and ensuring efficient and effective transfer of product into production. Core team member and site lead on a cross-functional team of disposable medical devices. Looks to improve existing processes within the New Product Development project, which then may be shared across other lines. Manages and leads complex projects independently with minimal supervision.

Job Responsibilities:

• Develop and implement new manufacturing processes for new disposable medical devices.
• Perform Design of Experiments for process definition and to optimize equipment parameters for new and/or existing processes.
• Create documentation to support new and improved manufacturing processes.
• Use of Six Sigma, Lean, and Mistake proof methodologies in the development of manufacturing processes to implement processes that are ‘born lean and capable’.
• Write and perform process validations (IQ, OQ, PQ/PPQ) and validate methods for inspection for verification and process controls.
• Interface directly with assemblers, production supervisors, leads, engineers, and management daily.
• Coordinate with the suppliers and external resources needed in developing and implementing new process/product plans.
• Work as part of a development team in developing and implementing new devices. Facilitate excellent communications between all team members.
• Assess process capabilities, innovate and implement process improvements on key projects with divisional impact.
• Apply technical knowledge to innovate, design, and develop processes, procedures, tooling, and/or automation.
• Execute the functional deliverables associated with the PDP, Design Control, CAPA, and all Quality Systems.
• As needed; plan, organize, and participate in all aspects of technical reviews.
• Collaborate to ensure proper documentation is completed to meet quality systems requirements. (e.g., GOIs, BOMs, Routers, FMEAs, etc.)

Job Requirements:

• Candidates require at least a Bachelor’s degree in Mechanical Engineering, Biomedical Engineering, or related engineering degree.
• Candidate requires at least 8 years of demonstrated process development/improvement activities.
• Process Development; equipment validations and process characterization and validation experience.
• Prefer candidates from medical device or other regulated industry experience.
• Required: Six Sigma Black Belt or demonstrated use of Design for Six Sigma tools (DOE, problem solving, process improvement).
• Demonstrated ability to develop processes from concept to production.
• Guide and mentor juniors on process and product development.

About Us

As a global medical technology leader for more than 40 years, our mission at Boston Scientific (NYSE: BSX) is to transform lives through innovative medical solutions that improve the health of patients. If you’re looking to truly make a difference to people both around the world and around the corner, there’s no better place to make it happen.