Manufacturing Process Engineer

My client is a largely successful global company specializing in the telecommunications and power industries through the manufacturing of pre-connectorized, blown fibre cabling and ducted network solutions. They are looking to hire a Manufacturing Process Engineer on a permanent basis. The role will be based in Hawick and it is a hybrid position.

A Process Engineer will be responsible for driving continuous improvement across all extrusion processes, ensuring optimal production speed, high-quality output, and adherence to safety and environmental standards. By analysing current methods, understanding current materials, identifying opportunities for optimisation in process, equipment and materials, and collaborating with cross functional teams, this role will actively contribute to cost reduction, efficiency gains and a culture of operational excellence – ultimately supporting and underpinning the organisation's long term sustainability and success.

Responsibilities

• Monitor and optimise extrusion parameters to ensure maximum throughput and minimal waste.
• Conduct regular audits of existing processes, identifying areas for improvement and implementing solutions.
• Serve as the subject matter expert (SME) for extrusion processes, providing technical guidance and support to production teams.
• Coordinate with maintenance and engineering teams to diagnose and resolve equipment malfunctions, reducing downtime.
• Ensure all process-related documentation meets internal and external compliance standards (e.g., ISO 9001, ISO 14001).
• Lead or participate in cross-functional teams to execute Lean, Six Sigma, or other continuous improvement initiatives.
• Track and analyse key performance indicators (KPIs) such as scrap rates, and overall equipment effectiveness (OEE).
• Develop action plans to address root causes of non-conformance and drive process enhancements.
• Oversee installation and commissioning of new machinery, ensuring safety, quality, and on-time project completion.
• Act as a liaison between production, quality, and leadership teams, sharing best practices and process updates.
• Provide training and mentorship to operators on new procedures and equipment operation.
• Collect, interpret, and analyse process data to make informed recommendations for process optimization.
• Implement statistical process control (SPC) methods to maintain consistent product quality.
• Integrate HSE considerations into daily activities and improvement projects.

Experience Required

• Bachelor’s degree (or equivalent) in Engineering (Mechanical, Chemical, Industrial, or similar).
• Additional certifications in Lean Manufacturing or Six Sigma (preferred).
• Proven track record (3+ years) in a manufacturing environment.
• Evidentiary experience in process optimisation, equipment selection, and process troubleshooting.
• Familiarity with safety protocols, quality standards (ISO 9001), and environmental standards (ISO 14001).
• Knowledge of extrusion machinery and related technologies.
• Robust understanding of polymers and their varied processing behaviours, in particular Polyolefins.
• Proficient in data analysis, process simulation, and root-cause analysis techniques.
• Understanding of Lean, Six Sigma, or other continuous improvement methodologies.
• Strong proficiency in Microsoft Excel (e.g., advanced formulas, pivot tables, macros) for data analysis and reporting.
• Familiarity with ERP, MES, or other manufacturing-related software tools.
• Ability to lead cross-functional projects and initiatives.
• Willingness to work flexible hours or shifts to support production needs.