Automation Engineer

Hitachi Vantara Corporation; Ribble Valley; On-site; GBP 40,000 - 60,000; Full time

Job description

Description

Hitachi Astemo Europe is focused on automotive components and systems. Our industry expert partners with our well-known customers forming the foundation of our success. Together we contribute to society with technological innovations and trendsetting ideas as well as comprehensive competences. A collaborative work environment where your contributions will have a direct impact on our production efficiency and overall success.

Automation Engineer
Reports to: Production Engineering Manager

In this position you will have a strong background in PLC programming, process automation and production engineering. This role involves designing and implementing automated processes to enhance production efficiency, working with equipment suppliers and continuously improving production systems.

Your core responsibilities include:

1. Designing and implementing automated processes to optimise production efficiency.
2. Analysis of production processes to determine the best use of automation technologies.
3. Designing equipment and processes to maximise automation.
4. Collaborate with equipment suppliers to optimise equipment design, prioritising safety, quality and efficiency.
5. Diagnose and resolve faults in automated production processes and equipment.
6. Manage and rationalise investments in new and improved equipment with clear identification of ROI.
7. Support quotations and investment planning for potential new business opportunities.
8. Manage budgets for projects, spare parts, and other expenses.
9. Work alongside the Production Engineering and Maintenance teams to implement automated processes ensuring a stable handover to production.
10. Implement and continuously develop production systems, processes, and machine improvements.
11. Stay up to date with current trends in relation to product specifications, engineering technology and the latest production processes.
12. Assist in process improvements through the development and implementation of improvement plans.
13. Suggest and implement efficiency improvements for machine and production processes.
14. Introduce Just-In-Time (JIT) activities and support design changes and future technologies.
15. Implement projects following APQP (Advanced Product Quality Planning) standards.
16. Develop new processes and engineering documents such as FMEA (Failure Modes and Effects Analysis) and control plans.
17. Monitor and task Production Engineers with improvements on the production line.
18. Plan optimal process flow and operator work methods to maximise output without compromising quality.
19. Set targets for each project activity and monitor the benefits and outcomes.

Profile and Qualifications:

1. PLC Programming and Fault Finding (Allen Bradley, Siemens, Keyence etc.) to EAL / City & Guilds level or equivalent.
2. Proven experience in the use and implementation of PLC systems and automated production processes.
3. Knowledge of robotics, pneumatic and mechanical systems used in production environments.
4. Proven ability to use a logical approach to problem solving and root cause corrective action (RCCA).
5. Familiarity with formal problem-solving techniques such as SGA, DMAIC, 7-step, PDCA, 5 Why and Fishbone Diagram.
6. Experience in creating and managing production engineering documentation in line with IATF requirements (e.g. control plans, process flow diagrams, FMEA).
7. Knowledge of equipment OEE (Overall Equipment Effectiveness), planned maintenance and spares control.
8. Proven ability to implement project schedules and plan effectively and on time.
9. Experience with capital investment for new or improved equipment.
10. Excellent communication skills with the ability to work effectively with cross-functional teams.
11. University degree in Electrical, Mechanical, Automation Engineering or a related field (or equivalent).
12. Significant experience in electronics and / or automotive manufacturing is preferred.
13. Proficiency in Microsoft Office Suite. You may, from time to time, be required to carry out any other duties outside of this job description as deemed appropriate by your line manager.

Our offer
At Astemo you will find a passionate and collaborative environment. As a company, we are committed to innovation and excellence in automotive manufacturing. We operate according to our mission, vision and values. Astemo’s mission represents its core reason for existence and the role it seeks to fulfil in society. The vision outlines the state that Astemo aspires to achieve guiding the company’s long-term objectives. Underpinning these goals are the values which serve as the foundational principles and decision-making standards upheld by employees of Astemo, ensuring consistent and principled actions across the organisation.
Astemo is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.