Door Trim Lead Engineer

EDAG UK; Crewe; Hybrid; GBP 50,000 - 90,000; Full time

Job description

EDAG Engineering UK, part of the global EDAG Group, is a leader in engineering services for the automotive industry. We are experts in vehicle development across the complete spectrum of engineering disciplines. From pre-development, series development, individual components, modules and the development of entire vehicles, we combine expert knowledge with the latest trends in lightweight construction and material technologies.

As an DOOR TRIM Lead Engineer, you will be responsible for overseeing the design, development, and integration of interior panels and related interior components from concept to production. You will lead a team of engineers, coordinate with cross-functional teams, and ensure that designs meet performance, quality, cost, and timing objectives while adhering to regulatory standards.

Responsibilities include:

• Lead and manage the complete development lifecycle of DOOR TRIM components, from concept through production.
• Provide technical direction to engineering teams on materials, manufacturing processes, and assembly feasibility.
• Ensure compliance with safety, durability, NVH, and aesthetic requirements in collaboration with CAE, materials, and manufacturing teams.
• Define and manage component specifications, ensuring alignment with OEM standards and industry best practices.
• Work with suppliers to validate tooling, materials, and production processes, ensuring manufacturability and cost efficiency.
• Drive DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to optimize design solutions.
• Manage engineering change processes (ECRs, ECNs, PCNs), ensuring effective implementation with minimal impact on project timing.
• Oversee prototype builds, validation, and testing activities, ensuring design intent is maintained.
• Conduct DFMEA, PFMEA, and root cause analysis to proactively address potential failures.
• Support launch activities, issue resolution, and continuous improvement initiatives.
• Coordinate with interior design and electrical teams.

Requirements

• Bachelor's or Master's Degree in Mechanical, Automotive, or Manufacturing Engineering.
• 8+ years of experience in IP/console engineering within the automotive industry.
• Strong expertise in plastic injection molding, foaming, wrapping, painting, and assembly processes.
• Proficiency in CAD software (CATIA V5) and PLM tools.
• Experience leading cross-functional teams and supplier collaborations.
• Strong understanding of safety regulations (FMVSS, ECE, VDA), fit & finish, and durability targets.
• Knowledge of interior component integration, including ambient lighting, airbags, displays, and HVAC vents.
• Proven experience in cost management, supplier negotiations, and product optimization.
• Strong problem-solving skills with experience in DFMEA, PFMEA, and root cause analysis.
• Excellent communication, leadership, and stakeholder management abilities.
• Experience with sustainable materials and lightweighting strategies (desirable).
• Knowledge of smart surfaces, digital displays, and advanced user interfaces (desirable).
• Familiarity with APQP, PPAP, and automotive quality processes (desirable).
• Six Sigma or Lean Manufacturing certification (desirable).

Benefits

• Health cash plan, following successful probation.
• Pension plans.
• Hybrid working.
• 25 days annual leave + 8 bank holidays.
• Generous absence cover.