Welding Foreman

Roles and Responsibilities

Job Summary:

Lead, direct, control, and administrate skilled workers engaged in welding activities onboard and in the workshop.

Technical Competencies:

• Preplanning of jobs and providing feedback to Foreman Sr. / Supervisor on sequence of job, manpower, and equipment requirements.
• Co-ordination with Project Manager, Inspectors, Other trades, and within Dept. for smooth execution of job.
• Ensure that the consumable handling procedures are strictly followed.
• Ensure that the welding equipment being used is validated and tested.
• Ensure that the WPS for particular work scopes are displayed and the welders are aware of the requirements and comply with the same.
• Ensure that all welders are following WT requirements.
• Ensure that all responsibilities of welding supervision as mentioned in DDWD ISO 3834-2 manual annex 1 are followed.
• Ensure effective and productive use of allocated manpower, consumables, and materials thereby achieving allocated time scale to meet the set target.
• Ensuring all work is performed according to the required standards and within the allocated time frame.
• Liaise with other discipline foremen / supervision to ensure the optimum utilization of available resources, with the overall objective of successful completion of the project.
• Distribute the welders according to their experience and monitor the performances through regular in-process inspections.
• Perform internal inspections to ensure that the work is performed as per the set standards prior to offering for QC / Client inspections.
• Report work progress, planned start / end dates against Work Order and turnover for next shift as required by the Supervisor.
• Train, motivate, appraise, and provide feedback on training requirements to uplift the skill of subordinates.
• Exercise discipline at the work site to prevent absenteeism, unsafe work practices, and idleness.
• Proactive participation in identifying errors onboard / workshop and effective reporting through NCIR system.
• Thorough knowledge in various types of steel works, steel structures, and welding procedure specifications.
• Knowledge and experience in ship repair and new building yard.

Experience:

Familiarized with welding work having at least 3 years of experience as Foreman or in a Lead position.

Education:

Industrial training Certificate or equivalent.

2 years trade apprentice course.

Desired Candidate Profile

• Supervision and Team Management:

  • Supervise and lead a team of welders, ensuring that tasks are completed accurately and efficiently.
  • Assign daily tasks and monitor progress to ensure deadlines are met and quality standards are maintained.
  • Provide guidance and training to welding staff, ensuring they are skilled in the latest techniques, tools, and safety practices.
  • Evaluate and report on the performance of team members and assist in the development of their skills.

• Welding Process Management:

  • Oversee welding operations, including tasks such as MIG, TIG, Stick welding, and flux-cored arc welding (FCAW), depending on the project needs.
  • Ensure that the appropriate welding procedures, materials, and techniques are used for each task.
  • Inspect welding equipment to ensure it is in good working condition and address any issues or maintenance needs.
  • Set up and prepare materials, including proper alignment, securing, and positioning of metals or components for welding.

• Quality Control and Inspection:

  • Ensure that all welds meet the required quality standards and specifications, including visual inspections and non-destructive testing (e.g., X-ray, ultrasonic).
  • Review welds for strength, durability, and precision, and identify any flaws or defects that may require rework.
  • Monitor welding procedures and techniques to ensure they comply with project specifications, codes, and standards.
  • Maintain records of inspections, quality control reports, and any discrepancies found during the welding process.

• Safety and Compliance:

  • Enforce strict adherence to safety regulations, including the use of personal protective equipment (PPE), ventilation systems, and fire prevention measures.
  • Conduct regular safety briefings and training sessions to ensure welders are aware of the latest safety practices and hazard controls.
  • Monitor the work environment for safety hazards and ensure that all activities comply with local and national safety regulations, such as OSHA (Occupational Safety and Health Administration).
  • Address and resolve safety concerns or accidents quickly and ensure proper reporting and follow-up.

• Project Coordination and Planning:

  • Work closely with project managers, engineers, and contractors to ensure that welding tasks are coordinated with other construction or fabrication activities.
  • Assist in developing project timelines and schedules, ensuring that welding work is completed on time and within budget.
  • Communicate with stakeholders to provide updates on progress, delays, or any issues that may arise during the welding process.