Sr. Technician - Calibration

Job Summary:

Sr. Technician responsible for all maintenance activities related to machine breakdowns and preventive maintenance for all Non-Sterile plants.

• Responsible for adhering to cGMP principles and maintaining them effectively while providing engineering support and maintenance activities.
• Ensures that repair activities align with company policies and goals and meet or exceed machine maintenance requirements.
• Monitor all safety activities of the Engineering Section.
• Responsible for maintenance activities for the following Non-Sterile Production & Packaging equipment.

Production Equipment:

• “Fette” Tablet Compression (Fette 2090-I, 2090-II, 3090-I, 3090-II, P1000)
• “IMA KILIAN” Tablet Compression (SYN-500, S250 PLUS, T-200/19D)
• “MG2” Capsule Filling (Suprema, Futura)
• “Zanchetta” Granulator (ROTO F600, ROTO P600)
• “GEA” Fluid Bed Dryer (T-6 2110)
• “Glatt” Granulator (VG PRO 1200)
• “Glatt” Fluid Bed Dryer (WSG PRO 300)
• “Robert Bosch” Capsule Filling (GKF 2500S, GKF 800)
• “Diessel” Silo Vessel (S01 to S10)
• “Diessel” Holding Tank (HT-01 to HT-11)
• “Diessel” Syrup Manufacturing Vessel (MF-01 to MF-07)
• “Becomix” Manufacturing Vessel (LIM 250)
• “Becomix” Premelting Vessel (MV 250)
• “Becomix” Melting Vessel (RW 2000S)
• “Becomix” Homogenizing Mixer (RW 500CD, RW 1000CD, RW 2000CD)

Packaging Equipment:

• “Uhlmann” Blistering (UPS 1040, B1330, UPS 1020)
• “Uhlmann” Shrink-wrap (ESF 1015, E3025)
• “Uhlmann” Cartoner (C-2304, C-2205, C-100)
• “CAM” Blistering (NMX, MC)
• “CAM” Cartoner (HV/1, PMX/1)
• “Bausch+Strobel” Powder Filling (SPM 4000, SPM 1010)
• “Bausch+Strobel” Filling (UDF 3071)
• “Bausch+Strobel” Capping (RVS 8000)
• “Bausch+Strobel” Labeling (ESF1015)
• “IWK” Tube Filling (TFS 80-2)
• “IWK” Cartoner (SC5)
• “Norden” Tube Filling (NM 1700, NML 150-M)
• “Norden” Cartoner (NPS, NPL 150)
• “NIMA” Tube Filling (MTL200/L DT+JUMBO)
• “Sarong” Suppository (Saas-6, Saas-9)

Responsible for the overall repair and maintenance operations of Non-Sterile Production & Packaging equipment.

• Perform planned preventative maintenance on equipment to prevent downtime or reduction in efficiency.
• Responsible for the overhauling and upgrading of old machines, if required.
• Ensure that repair activities align with company policies and goals and meet or exceed machine maintenance requirements.
• Ensure that activities carried out in the facility comply with the latest cGMP, Workplace Safety, Health, and other applicable regulations.
• Develop requirements for capital equipment acquisitions as needed to meet department objectives.
• Achieve cost-saving goals.
• Ensure all maintenance reports are completed on time with no errors.
• Responsible for the smooth running of all mechanical equipment and fulfilling the requirements of the Production/Packaging Department and Operations.
• Report time and material consumed on job orders for requested work.
• Prepare for internal and external audits with required records, data, preventive maintenance documents, and SOPs.
• Ensure adherence to Good Automated Manufacturing Practice (GAMP) and cGMP (Current Good Manufacturing Practice).
• Ensure the maintenance of each equipment is carried out as per the support recommendations and instruction manual, including electrical and mechanical aspects.
• Work on breakdowns through regular inspection and implementation on each related equipment.
• Generate work completion reports, log books, and daily activity reports.
• Complete log books of all maintenance (breakdown & preventive maintenance) carried out on each equipment for future reference.
• Check daily notifications and job orders from the SAP Coordinator.
• Coordinate with the SAP Coordinator to complete all pending notifications from different users and preventive maintenance.

Qualification: Diploma in Mechanical

Experience: At least 5-9 years’ experience in a similar organization in Pharmaceuticals is preferred, Food Industries.

Requirements:

• Knowledgeable about all types of Non-Sterile Equipment, its parts, and operation.
• Understands all aspects of pharmaceutical machinery installation and maintenance.
• Strong knowledge of engineering and maintenance documents (GED - Good Engineering Documents).
• Knowledge of mechanical, electrical, pneumatic, and hydraulic processes.
• Knowledge of PM/CM planning/scheduling & implementation including planned & unplanned maintenance concepts.
• Knowledge of spare parts inventory, ordering, and maintaining the minimum reorder level (Critical Spare Parts Control).
• Strong command of English (communicating, writing, and speaking).