Prepare inspection plans & schedules based on historical data / RBI study and coordinate with Plant Availability Division to forecast requirements like scaffoldings, insulation removal, and cranes to carry out various inspection activities during online.
Provide appropriate testing techniques and report inspection observations, abnormalities, and recommendations attached with relevant documents like checklists, detailed assembly drawings, and sketches, indicating specific defects to the concerned departments.
Raise & review maintenance work orders for necessary corrective/preventive actions based on inspection recommendations. Close the work order after ensuring job completion.
Coordinate with material analysis, hardness testing, coating thickness checks, ferrite testing of spares & assemblies from various suppliers, and during fabrication, maintenance, overhaul, re-conditioned parts, modification works, as well as new installation of parts, piping, and equipment. In case of discrepancies, ensure all inspections prior to reporting issues.
Review the final QC dossier from contractors & coordinate with third-party inspection agencies for executing specialized inspection jobs.
Prepare WPS (Welding Procedure Specification) and WPQ (Welder Qualifications). Witness welder qualification tests and prepare certifications of welders qualified for approval by Asset Integrity.