Production Manager

Position: Production Manager

Special Requirement: Plastics manufacturing experience preferred.

Position Summary:

The Production Manager will oversee the entire production process, including extrusion, quality control, and maintenance activities. The role ensures production targets are met while maintaining high-quality standards, operational efficiency, safety, and cost-effectiveness. Managing a team of production workers, technicians, and supervisors, the Production Manager will coordinate with other departments to ensure smooth operations, minimize downtime, and meet customer demand.

Essential Responsibilities:

1. Production Department
   • Production Planning and Scheduling: Develop and manage production schedules to meet customer demand and business goals.
   • Team Leadership and Supervision: Lead, train, and manage production teams, including supervisors and operators. Conduct performance reviews and improvement plans.
   • Process Optimization: Improve manufacturing processes to enhance efficiency, reduce waste, and increase productivity.
   • Safety and Compliance: Ensure health, safety, and environmental regulations are strictly followed. Conduct safety audits and training sessions.
   • Reporting and Documentation: Track and report key performance indicators (KPIs) such as production rates, downtime, and yield. Prepare reports for management.
2. Quality Department
   • Quality Control and Assurance: Implement quality control procedures for all production stages.
   • Regulatory Compliance: Ensure compliance with local, national, and international quality and environmental standards.
   • Inspection and Testing: Oversee inspection of raw materials and finished goods to verify conformance to specifications.
   • Problem Solving: Identify quality issues, perform root cause analysis, and implement corrective and preventive actions.
   • Training and Development: Train staff on quality standards, inspection procedures, and quality management tools.
   • Documentation and Reporting: Maintain detailed records of inspections, test results, and audits.
   • Customer Complaint Handling: Investigate and address customer complaints related to product quality.
3. Maintenance Department
   • Maintenance Planning and Scheduling: Develop and implement maintenance plans to ensure maximum productivity and minimal downtime.
   • Team Supervision: Lead and train the maintenance team, including technicians, electricians, and mechanics.
   • Troubleshooting and Repair: Oversee quick responses to equipment failures to minimize production downtime.
   • Inventory and Spare Parts Management: Ensure adequate availability of spare parts and maintenance materials.
   • Budgeting and Cost Control: Develop and manage the maintenance budget while ensuring cost-effective operations.
   • Compliance and Safety: Enforce safety regulations, conduct safety audits, and ensure adherence to maintenance protocols.
   • Equipment Performance Monitoring: Use predictive maintenance techniques to enhance equipment reliability and efficiency.
   • Collaboration with Other Departments: Work with production and quality teams to align maintenance activities with operational needs.

Qualifications:

• Education: Bachelors degree in Industrial Engineering, Manufacturing, Mechanical Engineering, or a related field. Advanced certifications in production management or Lean Six Sigma are a plus.
• Experience: 5-7 years of experience in production management in the plastic manufacturing industry or a similar sector.

Skills:

• Strong leadership and team management abilities.
• Excellent problem-solving and decision-making skills.
• In-depth knowledge of manufacturing processes, machinery, and technology used in plastic production.
• Strong understanding of quality control standards and industry regulations.
• Budgeting and cost-control expertise.
• Proficiency in manufacturing software and ERP systems.
• Familiarity with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies.

Soft Skills:

• Strong communication and interpersonal skills.
• Ability to handle pressure and make quick decisions.
• Detail-oriented with a focus on quality and efficiency.

Physical Demands and Working Conditions:

• Regular standing is required.
• The role involves both production floor and administrative responsibilities.
• The ability to maintain a clean and safe work environment is essential.

Competitive Salary with Standard Benefits.