Principal Process Engineer

The Principal Process Engineer is responsible for interpreting internal or external business issues and recommending best practices. They will be tasked with solving complex process engineering-related problems and will work independently with minimal guidance. The Principal Process Engineer may be responsible for leading functional teams or projects and is regarded as a specialist in the field of process engineering. As such, they must have in-depth expertise in process engineering as well as broad knowledge of the process engineering discipline within the engineering function.

Responsibilities

Key Tasks and Responsibilities:

1. Perform conceptual, FEED, and detailed analyses and design as per design basis, project specifications, design codes, and standards
2. Apply in-depth skills and broad knowledge of the business to address complex problems and nonstandard situations
3. Prepare clear and accurate detailed design calculations and analyses including design reports and procedures
4. Manage own time to meet objectives and (as Lead Engineer) forecast and plan resource requirements
5. Clearly communicate and explain difficult concepts and persuade others to adopt a point of view
6. When acting as Lead Engineer, in addition:
7. Direct medium or large Engineering team as a Lead Engineer
8. Lead the Discipline engineering design of the assigned work area and completed within the planned schedule and budget, in accordance with standards, MDR, and project-specific procedures and to a high professional standard
9. Plan, organize, and direct all aspects of Discipline execution on the assigned project including scope, deliverables, schedule, and all manpower resources - agree allocations with the Discipline Manager
10. Ensure interfaces and deliverables are clearly identified
11. Maintain responsibility for progress and productivity, identifying any required corrective action
12. Act as project representative for Discipline during meetings with the Project Team, Customer discipline lead, and relevant agencies such as certifying authorities, auditors, third parties, etc.
13. Become fully familiar with the project scope of work, specifications, schedule, and all inter-discipline requirements; including identifying concerns as early as practicable and taking appropriate initiatives to address the issues
14. Interpret contractual requirements as they relate to engineering execution
15. Identify changes to scope and promptly raise change notifications, including providing any necessary supporting documentation and estimates
16. Provide similar support for Variation Orders
17. Interface with all disciplines to develop clash-free designs
18. Interface with other departments to obtain input for Discipline designs and drawings
19. Maintain close coordination with other engineering disciplines, Planning, and Project Management Teams, as required
20. Document substantive communications (communications that result in significant decisions or assignment of actions) and forward copies to the Discipline Lead Engineer and Discipline Manager
21. Prepare estimates for bid proposals, including technical query reviews, execution statements, and work-hour estimates, identifying software requirements and any other project-specific requirements
22. Prepare bids and project's Discipline engineering budget and execution plans, updating as required
23. Raise technical queries to obtain missing information, clarify work scope, and maintain preferred McDermott procedures, specifications, standards, practices, and operational requirements
24. Prepare, review and (as Lead Engineer) approve Discipline engineering design basis, philosophies, and technical specifications
25. Participate in finalizing deliverables lists and deliverables, ensuring compliance with specifications and functional integrity
26. Review project schedule and fabrication schedule about construction sequence, milestones, and engineering scope
27. Attend project kickoff and review meetings, vendor meetings, engineering meetings, and offshore site surveys, as required
28. Provide technical direction and review of Designers producing products related to Process Engineering
29. Prepare, review, and (as Lead Engineer) approve design reports and procedures
30. Assist in providing necessary design inputs to other disciplines to enable them to proceed with their deliverables
31. Review and (as Lead Engineer) approve vendor and subcontractor submittals, checking for compliance with project specifications and providing comments as necessary
32. Present issues and problems to Customers promptly and assist the Lead Engineer in negotiating resolution by project and company requirements
33. Guide less experienced engineers on MDR and Discipline procedures, standards, worksheets, design calculations, software, requisitions, technical bid evaluations, technical queries, etc.
34. Supervise and guide assigned engineers and coordinate with project Lead Designers for Discipline engineering and design deliverables
35. Monitor costs of own work processes
36. Responsible for the engineering integrity of the assigned work area
37. Develop communication and presentation skills (e.g., write technical papers, participate in conferences and/or seminars, present design solutions and/or present topics at lunch and learns; etc.)
38. Responsible for checking the following key deliverables, applicable as per the Project scope:
39. Process simulations / Heat and material balances
40. Process flow diagrams (PFD)
41. Piping and instrument diagrams (P&ID)
42. Equipment and instrument process datasheets
43. Process specifications
44. Operating philosophy and startup and operating manuals
45. Equipment and line sizing calculations
46. Flare radiation and dispersion calculations
47. Depressurization and flare network studies
48. Process studies
49. Provide process assistance to other disciplines by performing IDC / providing inputs as required for the following activities:
50. Layout review
51. Area classification drawings
52. Safety studies
53. Electrical load list
54. ESD and F&G logic diagrams and control narratives
55. Participate in HAZAN, HAZID, HAZOP, and other safety/operability/reliability studies and workshops
56. Assist in closing out HAZOP action items
57. Lead the Discipline team during project audits (internal, Customer, and third-party technical audits) and Design Reviews
58. When acting as Lead Engineer, in addition:
59. Act as project-based Discipline point of contact in communications and meetings with Customer counterparts
60. Ensure substantive communications are documented
61. Identify project staff needs based on knowledge of individual engineers skill sets and provide requests to the Discipline manager
62. Plan, organize, and assign tasks, responsibilities, and work-hours budgets to the discipline team and verify tasks are completed within budgets
63. Plan Discipline Level 4 detail deliverable schedule/register compliant with the overall execution plan
64. Prepare working forecasts identifying change management plans, corrective action, and real-time schedule
65. Provide Discipline inputs for actual, planning, and forecasting progress reports including associated productivity
66. Alert the project team of any deviation from the scope or a need for a change order
67. Monitor KPI measurement results and take corrective action as necessary to improve Discipline performance, including a performance at interfaces with others
68. Coordinate with other Discipline Lead Engineers and Designers to ensure timely receipt of necessary design inputs
69. Review and approve requisitions, technical quotation evaluations, and queries, compiled bid tabulations and recommendations, and purchase requisitions; and coordinate with Procurement to expedite vendor documents as required
70. Review comments from Customers & other agencies on documents and drawings produced by the team and resolve and give guidance on their update and incorporation
71. Assist the Discipline manager in the preparation of quarterly forecasts and manpower planning
72. Anticipate project engineering needs and plan accordingly
73. Coordinate with vendor for discipline-managed/procured items
74. Assist the Discipline manager and Project Engineering Manager or Project Manager in the Performance Evaluation of project team members

Reports to:

Project: Lead Engineer, Project Engineering Manager or Project Manager

Functional: Supervising Department Manager

Liaise with: All Engineering disciplines, Fabrication Group, Safety Department, Project Management Team, Document Control, Project Planner, Project Cost Controller, QC, Certification Group, Procurement Group, Subcontractors, Vendors, and Customers

Supervises: Senior Engineers and Engineers

Qualifications

Essential Qualifications and Education:

1. Bachelor's Degree or master's degree in engineering
2. Detailed knowledge of design techniques and analysis methods and detailed knowledge of the theory, content, and application of standards, codes, and guidelines as applicable
3. Knowledgeable in project coordination and execution skills

Preferred Qualifications and Education:

1. 15-20 years of experience in oil and gas with a major contractor or consultant predominantly performing detail design
2. Preferably Registered Professional Engineer or member of professional engineering society as applicable