Principal Process Engineer

Roles and Responsibilities

• Lead and supervise Process Engineering Teams in Feasibility, Conceptual Studies, Pre-FEED, FEED, and EPC Projects.
• Undertake process design work of units as required, supervising and checking the work of assigned engineers on the project.
• Execute process engineering activities within budget and schedule, maintaining the technical integrity of the design.
• Ensure that detailed design methods, standards, and data used conform with Client's requirements.
• Be responsible for the checking or approval of basis of design, process calculations, and safety-related calculations to develop a robust design.
• Review and approve Process Flow Diagrams, P&IDs, PSFS, DPTDs, Equipment & Instrument specifications, Process Descriptions, and Cause and Effect charts.
• Review and approve dynamic simulation studies, transient studies, surge studies, and Minimum Metal Design Temperature (MDMT) studies.
• Review and approve depressurization studies, flare load estimation, and flare system design.
• Ensure a high standard of safety is achieved and Environmental and Quality Assurance procedures are followed.
• Review and approve safety-related calculations and provide input to HAZOP, SIL, and other safety reviews as required.
• Identify new methodologies of work processes required for higher productivity.
• Contribute to the review of supplier quotations and project reviews.
• Ensure compliance with Licensor's Secrecy Agreements in work performed.
• Participate in technical meetings and handle discussions with client engineers.
• Identify issues that impede project progress and report to Project Managers, Engineering Manager, or Discipline heads.
• As Lead Discipline Engineer, manage the team of engineers and designers to deliver the engineering requirements of the project.
• Mentor and engage in the training and development of junior engineers.
• Assist project team in preparation of planning packages, scheduling, and weekly reporting.
• Assist in the preparation of pre-commissioning, commissioning procedures, and operating manuals.
• Provide assistance in man-hour estimation and scheduling for proposals.

Qualifications

• Bachelor’s degree in chemical engineering or equivalent from an accredited university with a minimum of fifteen (15+) years of relevant experience in the Offshore/Onshore Oil & Gas industry, including a minimum of five (5) years in the GCC region.
• At least five (5) years of experience in a similar position in mega Oil & Gas or Petrochemical projects, managing a team of Specialists, Senior Engineers, and Engineers.
• Proficient in Process Simulation software such as HYSYS, Flare System Analyzer, PipeNet, Pipesim, OLGA, etc., and should be a subject matter expert.
• Knowledge of engineering computer programs and general business software.
• Experience in a multi-project/multi-disciplined environment throughout all engineering and design phases of projects.
• Previous experience of working in the Middle East is advantageous.

Desired Candidate Profile

1. Process Design and Optimization: Expertise in designing and optimizing industrial processes to enhance efficiency, yield, and safety.

2. Technical Knowledge: Deep understanding of chemical and physical processes, thermodynamics, fluid mechanics, and related engineering principles.

3. Project Management: Strong skills in managing projects from concept through execution, including scope, schedule, and budget management.

4. Regulatory Compliance: Familiarity with industry regulations and standards (e.g., EPA, OSHA, ISO) to ensure that processes meet legal and safety requirements.

5. Problem-Solving: Advanced analytical skills to identify process inefficiencies and develop effective solutions.

6. Leadership and Mentoring: Ability to lead and mentor junior engineers and technical staff, fostering a collaborative and innovative environment.

7. Communication Skills: Excellent verbal and written communication skills for conveying complex technical information to stakeholders at all levels.

8. Data Analysis: Proficiency in using data analytics and modeling tools to assess process performance and identify improvement opportunities.

9. Cost Management: Understanding of budgeting and financial analysis to ensure projects are cost-effective and aligned with organizational goals.

10. Safety and Environmental Awareness: Commitment to promoting safe practices and environmental sustainability in all process designs.

Areas of Expertise

• Process Simulation: Proficient in using process simulation software (e.g., Aspen Plus, HYSYS) to model and analyze process systems.
• Scale-Up and Technology Transfer: Experience in scaling up processes from laboratory or pilot scale to full production, including technology transfer.
• Energy Efficiency: Implementing energy-efficient practices and technologies to reduce operational costs and environmental impact.
• Quality Assurance: Developing and implementing quality control measures to ensure that processes meet industry standards and client specifications.