Commissioning Engineer

• Industry Experience: At least 15+ years of experience in commissioning and project management within the Oil & Gas industry.
• Technical Expertise: Deep familiarity with process plant and equipment, pipelines, pigging operations, and commissioning of utility packages.
• Communication: Excellent written and verbal communication skills, capable of engaging effectively with multidisciplinary and multicultural project teams.
• Risk Management: Strong skills in safety hazard evaluation and risk assessment preparation.

Specialist Roles And Responsibilities

• Requires an in-depth knowledge of Oil & Gas process plant & equipment, Compressors & ancillary systems, H2S removal & gas sweetening systems, condensate sweetening systems, hot oil and flare systems.
• Experience of pipelines and pigging operations.
• Experience in Commissioning of Utility packages.
• Excellent written and verbal communications skills, and the ability to communicate effectively at all levels.
• Experience of multicultural project teams.
• Specific experience in the roles and responsibilities outlined below.

Anticipated Roles And Responsibilities

• Provide a positive role in promoting good HSE culture.
• Evaluation of safety hazards and preparation of risk assessments.
• Review and approve Pre-Commissioning & Commissioning activities at Fabrication Yard.
• Review and approve discipline status indices by system.
• Assist planning Engineer to establish commissioning network, priorities, durations and look ahead schedules.
• Provide assistance to preservation maintenance team.
• Review operating philosophies & operator guides.
• Review Commissioning & start up spares including Vendor spare parts and consumable list.
• Review of materials, tools & test equipment required for commissioning.
• Review the HSSE requirements of all specialist equipment/fluids.
• Review vendor packages for compliance with specifications witness factory acceptance tests and Operational Tests.
• Identification of temporary equipment required for commissioning of the facility Assist EPC contractor & monitor execution of work to achieve mechanical completion.
• Acceptance of Mechanically Complete sub-systems from the EPC contractor including punch out, clearance and handover.
• Interface with Engineering support personnel on technical matters.
• Conduct individual equipment noise surveys.
• Review and acceptance of Operational Test Procedures.
• Review of specific method statements / procedures.
• Review of isolation registers during commissioning phase.
• Witness chemical cleaning or flushing operations.
• Witness purging operations.
• Witness EPC contractor activities during process system dynamic commissioning utilising safe fluids.
• Witness vessels for internal inspection, isolations, air movers & temporary lighting.
• Carry process first fill & top up of process systems.
• Assist with Change out of commissioning & start up filters & strainers.
• Review and approve Nitrogen/Helium Sensitive Leak test packs.
• Co-ordinate and direct technicians and operations technicians to progress Commissioning activities in line with Project Planning Priorities and Commissioning Procedures.
• Provide assistance to operations during start up.
• Conduct performance testing for the facility.

• Pre-Commissioning Preparation:

  • Review project documentation (e.g., design plans, technical specifications, safety protocols) to understand the system's requirements and prepare for the commissioning process.
  • Collaborate with project managers, engineers, and other stakeholders to develop commissioning plans and schedules.
  • Verify the installation of systems and equipment against the design documentation to ensure they are properly set up and meet all required standards.

• System Testing and Startup:

  • Conduct a series of tests to ensure that electrical, mechanical, control, and safety systems are functioning as intended.
  • Perform functional testing, leak testing, pressure testing, and electrical systems testing to verify that the equipment operates safely and efficiently.
  • Oversee the startup of equipment, including pumps, turbines, boilers, electrical systems, HVAC systems, and control systems, ensuring smooth operation during the initial phase.

• Troubleshooting and Issue Resolution:

  • Identify and troubleshoot any issues that arise during the commissioning process, such as mechanical failures, electrical faults, or control system glitches.
  • Work closely with other engineering teams to resolve issues and ensure that systems are operating within their specified parameters.
  • Coordinate with contractors and suppliers to address any problems or defects in equipment or installation.

• System Optimization and Performance Testing:

  • Optimize the performance of systems by adjusting settings, fine-tuning controls, and ensuring all components work efficiently.
  • Perform system performance evaluations, such as energy efficiency assessments, load balancing, and capacity checks to ensure systems meet operational expectations.
  • Test systems under normal and peak load conditions to ensure reliability and stability.

• Documentation and Reporting:

  • Maintain detailed records of all commissioning activities, including test results, system configurations, and any changes made during the commissioning process.
  • Prepare commissioning reports, outlining the status of the systems, identified issues, and solutions, along with any recommendations for improvement or maintenance.
  • Ensure compliance with industry standards, regulatory requirements, and safety protocols throughout the commissioning process.

• Client and Stakeholder Communication:

  • Communicate effectively with clients, contractors, project managers, and other stakeholders to keep them informed of the commissioning progress and any issues encountered.
  • Provide technical support and training to clients, operators, and maintenance teams, ensuring they understand how to operate and maintain the systems effectively.
  • Offer expert advice to clients regarding system improvements, modifications, or upgrades during and after the commissioning process.

• Handover and Final Acceptance:

  • Ensure the systems are fully operational, and all issues are addressed before the formal handover to the client or operational team.
  • Conduct final inspections and ensure that all documentation (e.g., as-built drawings, operation manuals) is complete and provided to the client.
  • Obtain formal approval and acceptance from clients or regulatory authorities that the system meets all requirements for operation.